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Production

Our production of high-quality motorhomes is a service based on transformation: An empty vehicle with an engine and driver’s cab is converted into an exclusive 1 or 2-room living solution on wheels.

Our 25,000m2 plant produces motorhomes that not only inspire demanding travellers, but also reflect our passion for the highest quality of craftsmanship. Combined with partly and fully automated production and processing machinery, we are a modern company with the outlook of a traditional workshop. The internal fitting of every model is thought out to the smallest of details, setting the benchmark in comfort and quality. Whether roof production, kitchen or floors: Committed teams work on every component of our motorhomes, from pre-assembly to final assembly of our durable products. Adapted to the specific technical requirements, we exploit the whole range of assembly methods and connection solutions. The configuration and implementation of these techniques do not only demand a high level of experience and proven skills. But we also pursue our goal of innovation leadership at every step: In our motorhomes, we combine new technologies and concepts with our longstanding experience in motorhome production, yet without losing sight of the needs of our OEM partners.

Roof production
Dach Symbol

Aiming high! We know what is needed, ensuring that the motorhome has maximum freedom of movement through roofs fashioned and produced in-house.

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Process

  1. Lamination, cutting & sanding
  2. Coating & finishing
  3. Pre-assembly
  4. Internal logistics
  5. Final assembly inside the motorhome

Roof production

In our modern roof production unit we exploit our decades of experience in the planning and manufacture of glass fibre reinforced roofs and spoilers – both for our vehicles and as supplier to other sites of our group.

Through our multi-disciplinary team of committed industrial engineers, technicians and qualified process engineers in plastics and coating technology, we guarantee the very highest of quality and reliability in terms of product design, process development and production. We also stand out through the versatility of our lamination processes: from traditional hand lay-up and light RTM processing right up to semi-automated RTM production technologies. Our modern and fully automated machining centres for the further processing of individual parts guarantee the highest levels of precision.

Nor do we forget the environment: we coat our roofs and spoilers with water-based paints in colours selected by the OEM customer.

Arbeiten bei Westfalen Mobil
Dachfertigung
Hubdach
Panelling
Dach

There is more to it! We develop panelling that is both visually and technically impressive. An ingenious system provides additional storage space.

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Process

  1. Panel procurement
  2. Panel customisation and processing
  3. Finalassembly inside the moterhome

Panelling

Our interior panelling, starting with the walls through to C and D pillars, sliding doors and the tailgate, are all made from technical 3D-formed plastics. Here we not only focus on the aesthetics, but also on functionality. Our Development Department works on every component, specifying and developing each and every detail with expertise and dedication. Our panelling not only provides a stylish surface, but also incorporates clever storage solutions for our customers.

With a well thought-out construction process, our assembly team integrates plug sockets, switches and displays to ensure maximum convenience. Variety is our watchword - we not only offer a wide range of colours but also a choice of grains to provide every motorhome with its own ambiance.

Bodenarbeiten
Modern electrical components
Elektrik

Well connected! When it comes to electronics in motorhomes, we like to be one step ahead. We design vehicles with electronic solutions that are not only intuitive,  but also pioneering.

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Process

  1. Electrical element procurement
  2. Cable harness fitting
  3. Functionaltesting
  4. Final assembly inside the motorhome

Modern electrical components

Regarding motorhome electronics, we always stay one step ahead. We design vehicles with electronic solutions that are not only intuitive, but also groundbreaking. To this end, we employ reliable electrical functions developed in collaboration with our OEM partnersand suppliers in line with the latest automotive standards. The electrical systems are partly incorporated within the onboard electronics of the base vehicle, communicating via the relevant interfaces. App control systems and modern visualisation via user-friendly digital displays in the vehiclere present a development prerequisite for our team. We also give full consideration to the electrical implications of other components, such as level detectors, charge management, power supply, interior lighting, heating system and water supply. We exploit modern inspection and validation systems for the purposes of comprehensive testing and qualification prior to series release. Our team lives and breathes innovation and development with all matters electrical.

Media Nugget
Media Nugget
Beds
Dach

Good night! We integrate beds into our motorhomes that can compete with standard beds. So that travellers lie comfortably and sleep restfully.

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Process

  1. Spring,profile and stop pre-assembly
  2. Bedsystem assembly
  3. Internal logistics
  4. Final assembly inside the motorhome

Beds

Our committed team develops and integrates roof and living space sleeping systems with the clear objective of providing a level of comfort equivalent to commercial bedding systems for the home. Our guiding principle is innovative technology. The cup springs of our bed systems are the key components guaranteeing comfort adapted to the individual. Thanks to a compact construction method and uncomplicated and intuitive functioning, we ensure that our bed systems not only offer maximum comfort but are also simple to operate.

Bett im Klappdach
Bett im Klappdach
Multi-functional seating/recliner system
Sitze

Take a seat! This is about more than just sitting and lying comfortably! We contribute to safe travelling with the greatest possible comfort.

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Process

  1. Seat frame completion
  2. Upholstery
  3.  Accessory installation
  4. End product assembly
  5. Internal logistics
  6. Finalassembly inside the moterhome

Multi-functionalseating/recliner system

Here our goal is much more than being able to relax while seated or laying back! We contribute to safe driving in the utmost of comfort. Our technical departments specialise in seating and reclining system development and specifications, notably focusing on automotive safety requirements, technical add-ons and individual surface finishing.

Whether leather, imitation leather, fabric or colour, we adapt to the particular preferences of our OEM partners. Our qualified pre-assembly team upholsters and covers all seating with utmost precision. Additional electrical functions are incorporated, such as heaters, USB charging points and other technical features. Multi-functional, safe and comfortable seating and recliners are created using modern assembly cycles.

Sitz
Sicherheit
Arbeiten bei Westfalen
Optimum shower comfort
Icon Dusche

Wellness in the open air! Our outdoor shower provides an extra dose of freedom when travelling -spacious and comfortable.

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Process

  1. Shower unit pre-assembly
  2. Pipe fitting
  3. Functional testing
  4. Finalassembly inside the moterhome

Optimum shower comfort

Smart planning to save space! Our many years of experience in the interior design of our motorhomes enables us to make continuous improvements through development and optimisation. Our specialist designers not only focus on maintaining storage space, but also on ensuring the highest levels of comfort. Through the clever exploitation of vehicle body cavities (one of our strengths), we create maximum shower comfort with our flexible plug-and-play showerhead with hose, without sacrificing valuable space inside the motorhome. Our committed assembly team integrates the fresh water tank, water boiler and piping with utmost precision. All the components are selected and planned for optimum efficiency in line with the specific features of the vehicle.

Nugget Heißwasser
Heißwasserdusche
Flooring
Böden

To kneel down! This is where look and feel meet functionality. Because our floors create much more than just a cozy atmosphere.

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Process

  1. Flooring unit procurement
  2. Laying
  3. Adhesion
  4. Final assembly inside the motorhome

Flooring

Our committed team works day in and day out to ensure that our motorhomes have that genuine homely feeling. This calls for the perfect marriage of aesthetics and functionality, which also applies to the flooring. With a warm and modern finish, our flooring is a genuine all-rounder. We integrate track systems to secure storage boxes and fit belted individual seats, benches and furniture modules with the most efficient exploitation of space. Cables, water systems, lighting, lashing rings, hot air vents and separate storage compartments are cleverly incorporated within the floor structure. For that little extra comfort, our assembly team will respond to the customer's request for a floor heating system specific to the vehicle model.

Bandfertigung
Kitchens
Küche Icon

Bon appetit! We combine the highest possible level of convenience within the smallest of spaces, ensuring that you can enjoy cooking while on the road.

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Process

  1. Pre-assembly of component parts
  2. End product assembly
  3. Internal logistics
  4. Final assembly inside the motorhome

Kitchens

No less than 100 components are assembled by our team of woodworking technicians, cabinet makers and carpenters into a complete motorhome kitchen. This includes subassemblies such as water tanks from our integrated pre-assembly process. We combine traditional craftsmanship with partly automated production machinery, Such as our automated bending machine fashioning gas pipes on the basis of specific CAD data. After the foundation of cupboards, drawers and work surfaces, gas cookers, fridges and sinks are optimised for the demands of cooking whilst on the road. Our guiding principles are functionality and usability. Customised to the particular vehicle model, our kitchen units are produced just in time for our final assembly lines.

Schrankfertigung
Küchenfertigung
Band Küchenfertigung
Photovoltaic module
Logo PV Anlage

Electricity from the roof! We think sustainably and enable self-sufficient travelling, even in remote regions of the world.

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Process

  1. PV module procurement
  2. Fitting
  3. Adhesion
  4. Functional testing  
  5. Final assembly

Photovoltaic module

Camping trips symbolise unrestricted freedom. Our modern photovoltaic modules fitted to the roof provide this sensation with a new dimension of even greater autonomy. The high-performance and durable modules provide sustainable energy supply. Even in isolated areas without external power sources. Our professional team exploits the latest assembly systems in order to seamlessly integrate the aesthetic modules into the roof system. Prior to delivery, every system is put through comprehensive end-of-line testing to ensure the highest levels of quality and reliability.

Bild
PV Modul Nugget
High-quality furniture production
Schränke

Traveling and living! Our furniture professionals transform each of our motorhomes into a mobile home with an extra portion of feel-good atmosphere.

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Process

  1. Pre-assembly of component parts
  2. Component gluing and assembly
  3. End product assembly
  4. Internal logistics
  5. Final assembly inside the motorhome

High-quality furniture production

We are devoted to the noble trade of the cabinet maker: high-quality furniture production for the smallest of spaces meeting the quality demands of the automotive industry. Our team is composed of talented joiners and skilled craftspeople turning every motorhome into a “Westfalia” with the utmost attention to detail during our multi-stage production process. During pre-assembly, small components are converted into complete furniture modules such as wardrobes, kitchen units and other storage and functional modules, which are integrated within the vehicle by  our final assembly team. Our motorhome durability requirement is also reflected in the interior fittings made of hard-wearing and durable of materials.

Sitze
Nugget Kitchen

YOU WOULD LIKE TO PURCHASE ONE OF OUR CAMPERS? 

A list of dealers is available for you

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