Production

Roof production

In our modern roof production unit we exploit our decades of experience in the planning and manufacture of glass fibre reinforced roofs and spoilers – both for our vehicles and as supplier to other sites of our group.

Through our multi-disciplinary team of committed industrial engineers, technicians and qualified process engineers in plastics and coating technology, we guarantee the very highest of quality and reliability in terms of product design, process development and production. We also stand out through the versatility of our lamination processes: from traditional hand lay-up and light RTM processing right up to semi-automated RTM production technologies. Our modern and fully automated machining centres for the further processing of individual parts guarantee the highest levels of precision.

Nor do we forget the environment: we coat our roofs and spoilers with water-based paints in colours selected by the OEM customer.

Modern electrical components

Regarding motorhome electronics, we always stay one step ahead. We design vehicles with electronic solutions that are not only intuitive, but also groundbreaking. To this end, we employ reliable electrical functions developed in collaboration with our OEM partnersand suppliers in line with the latest automotive standards. The electrical systems are partly incorporated within the onboard electronics of the base vehicle, communicating via the relevant interfaces. App control systems and modern visualisation via user-friendly digital displays in the vehiclere present a development prerequisite for our team. We also give full consideration to the electrical implications of other components, such as level detectors, charge management, power supply, interior lighting, heating system and water supply. We exploit modern inspection and validation systems for the purposes of comprehensive testing and qualification prior to series release. Our team lives and breathes innovation and development with all matters electrical.

Multi-functionalseating/recliner system

Here our goal is much more than being able to relax while seated or laying back! We contribute to safe driving in the utmost of comfort. Our technical departments specialise in seating and reclining system development and specifications, notably focusing on automotive safety requirements, technical add-ons and individual surface finishing.

Whether leather, imitation leather, fabric or colour, we adapt to the particular preferences of our OEM partners. Our qualified pre-assembly team upholsters and covers all seating with utmost precision. Additional electrical functions are incorporated, such as heaters, USB charging points and other technical features. Multi-functional, safe and comfortable seating and recliners are created using modern assembly cycles.

Flooring

Our committed team works day in and day out to ensure that our motorhomes have that genuine homely feeling. This calls for the perfect marriage of aesthetics and functionality, which also applies to the flooring. With a warm and modern finish, our flooring is a genuine all-rounder. We integrate track systems to secure storage boxes and fit belted individual seats, benches and furniture modules with the most efficient exploitation of space. Cables, water systems, lighting, lashing rings, hot air vents and separate storage compartments are cleverly incorporated within the floor structure. For that little extra comfort, our assembly team will respond to the customer's request for a floor heating system specific to the vehicle model.

Kitchens

No less than 100 components are assembled by our team of woodworking technicians, cabinet makers and carpenters into a complete motorhome kitchen. This includes subassemblies such as water tanks from our integrated pre-assembly process. We combine traditional craftsmanship with partly automated production machinery, Such as our automated bending machine fashioning gas pipes on the basis of specific CAD data. After the foundation of cupboards, drawers and work surfaces, gas cookers, fridges and sinks are optimised for the demands of cooking whilst on the road. Our guiding principles are functionality and usability. Customised to the particular vehicle model, our kitchen units are produced just in time for our final assembly lines.

High-quality furniture production

We are devoted to the noble trade of the cabinet maker: high-quality furniture production for the smallest of spaces meeting the quality demands of the automotive industry. Our team is composed of talented joiners and skilled craftspeople turning every motorhome into a “Westfalia” with the utmost attention to detail during our multi-stage production process. During pre-assembly, small components are converted into complete furniture modules such as wardrobes, kitchen units and other storage and functional modules, which are integrated within the vehicle by  our final assembly team. Our motorhome durability requirement is also reflected in the interior fittings made of hard-wearing and durable of materials.